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AGV is usually composed of the following components: vehicle body: composed of frame and corresponding mechanical devices. It is the basic part of AGV and the installation basis of other assembly parts. Power storage and charging device: it is composed of charging station and automatic charger. AGV can complete automatic online charging, which is centrally managed by the central control system to realize 24-hour continuous production. Driving device: it is composed of wheel, reducer, brake, driving motor and governor. It is a device to control the normal operation of AGV. The operation command is issued by computer or manual control, and the adjustment of operation speed, direction and braking is controlled by computer. For the sake of safety, the braking device is realized by mechanical braking in case of power failure. Guide device: receive the direction information of the guide system to ensure that the AGV trolley travels along the correct path. Communication device: realize the information exchange between AGV, console and monitoring equipment. Safety and auxiliary devices: to avoid AGV system failure or collision when personnel pass through AGV working route.
AGV generally has obstacle detection and collision avoidance, alarm sound, alarm vision, emergency stop and other devices. Transfer device: a device that directly contacts the transported goods to realize the transfer of goods. According to different tasks and site environment, different conveying systems can be selected, including raceway type, forklift type, manipulator type, etc. Central control system: it is composed of computer, task acquisition system, alarm system and related software. It is mainly divided into ground control system and on-board control system. Among them, ground control system refers to the fixed equipment of AGV system, which is mainly responsible for task allocation, vehicle scheduling, route management, traffic management, automatic charging and other functions; The on-board control system receives the upper system. After command, be responsible for the navigation calculation, guidance realization, vehicle walking, loading and unloading operation and other functions of AGV.
2 ton AGV transfer cart automatic online charging transfer vehicle
The heavy AGV is characterized by wheeled movement. Compared with walking, crawling or other wheeled mobile robots, AGV has the advantages of fast action, high efficiency, simple structure, strong controllability and good safety. Compared with other equipment commonly used in material transportation, the active area of AGV does not need to lay track, support frame and other fixed devices, and is not limited by site, road and space. Therefore, it can fully reflect its automation and flexibility, and realize efficient, economic and flexible unmanned production. Its advantages are mainly reflected in: high work efficiency; High degree of automation; Low manual operation rate; Automatic charging; Convenient and reduce the floor area; Relatively low cost; Beautiful, improve the appreciation and improve the corporate image.
Application Sites
This kind of motor trackless flat dolly has a wide usage in various branches. For example: it can be used to transport mold in die factory and handling workpiece between bays. And also it used for finished coils transfer in workshops or used as a ferry vehicle to cross the trench.
The Main Parts---Motor Electric Transfer Platform
The key components of our motor trackless flat dolly include: electric motor and equipment, gear reducer, flat dolly wheel (fixed wheels, swivel wheels), flat dolly frame, warning device, remote-controller, electrical appliance box, maintenance storage battery and transmission system etc.
Technical parameters for electric transfer carts | |||||||||
1 | rated load(t) | 5 | 10 | 15 | 20 | 30 | 40 | 50 | 150 |
2 | impacted rated load(t) | 7.5 | 15 | 22.5 | 30 | 45 | 60 | 75 | 225 |
3 | structure of frame | steel plates welded, beam structure | |||||||
4 | max. wheel load(t) | 2.8 | 4.3 | 4.8 | 5.6 | 7.7 | 10 | 12 | 27 |
5 | ground requirement | cement floor | steel plate ground | ||||||
6 | table size(mm) | 3000×2000 | 3600×2000 | 4000×2200 | 4500×2200 | 5000×2200 | 5500×2300 | 6000× 2300 | 10000× 3000 |
7 | height of the whole cart(mm) | 450 | 530 | 600 | 600 | 650 | 700 | 700 | 1200 |
8 | ground clearance(mm) | 50 | 75 | ||||||
9 | wheels base(mm) | 1500 | 1700 | 1800 | 2000 | ||||
10 | axles distance(mm) | 2500 | 3100 | 3400 | 3900 | 4300 | 4800 | 5200 | 10000 |
11 | turning radius(mm) | 2501 | 3101 | 3401 | 3901 | 4301 | 4801 | 5201 | 10001 |
12 | turning type | turning while driving with no stop | |||||||
13 | control method for turning | control button | |||||||
14 | turning structure | mechanical | |||||||
15 | motor power(Kw) | 3.5 | 5 | 6 | 7 | 10 | 12 | 15 | 15 |
16 | wheel diameter(mm) | Ф300 x 4 | Ф350 x 4 | Ф400 x 4 | Ф400 x 6 | Ф500 x 6 | Ф600 x 8 | ||
21 | battery model | D-250 x 24 | D-33 x 24 | D-400 x 24 | D-440 x 24 | D-250 x 36 | D-330 x 36 | D-440 x 36 | D-600 x 36 |
22 | battery maintenance | free of maintenance | |||||||
23 | charger's installation | installed on cart | split-type | ||||||
24 | charger function | automatic charging | |||||||
25 | radar control | 3-0.3m, automatic stop for obstacles | |||||||
26 | warning equipment | sound and light | |||||||
27 | other functions | turning light, night light and power display |