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Computer Control Die Transfer Cart
Remarkable has been involved to solve problems related to the transportation and handling of materials inside any type of industry.
For industrial production, the transportation and transfer of heavy materials is a big problem, especially in the equipment manufacturing industry and steel manufacturing industry, The weight of large material workpiece is close to 100 tons. To maximise production efficiency requires a strong technical competence but also the dynamic handling of all development and production steps using specialised heavy materials handling equipment.
Remarkable provides technology and solutions for all kinds of industrial materials handling and transportation, and provides high-quality heavy duty industrial carts - electric transport platform carts. Providing heavy industrial vehicles, commonly known as mold transfer vehicles, to industrial manufacturers is a key part of rimac's business.
In the U.S., Germany, Peru, Turkey, Singapore and other markets,Remarkable heavy platform carts are used to transfer large and bulky mold materials in production plants and medium and large companies.
These companies have many molds, which must be transferred from the storage location to the processing workshop, assembly workshop, maintenance workshop, warehouse and other production process areas in the factory every day. So, what is the most effective way? Remarkable provides heavy platform carts to improve their operations. The focus is on productivity, plant efficiency, safety and environmentally friendly intelligent technology.
Technical parameters for trackless electric transfer carts | ||||||||
Rated load(t) | 5 | 10 | 15 | 20 | 30 | 40 | 50 | 150 |
Impacted rated loa(t) | 7.5 | 15 | 22.5 | 30 | 45 | 60 | 75 | 225 |
Structure of frame | steel plates welded, beam structure | |||||||
Max. wheel load(t) | 2.8 | 4.3 | 4.8 | 5.6 | 7.7 | 10 | 12 | 27 |
Ground requirement | cement floor | steel plate ground | ||||||
Table size(mm) | 3000× 2000 | 3600× 2000 | 4000× 2200 | 4500× 2200 | 5000× 2200 | 5500× 2300 | 6000× 2300 | 10000× 3000 |
Height of the whole cart(mm) | 450 | 530 | 600 | 600 | 650 | 700 | 700 | 1200 |
Ground clearanc(mm) | 50 | 75 | ||||||
Turning radius(mm) | 2501 | 3101 | 3401 | 3901 | 4301 | 4801 | 5201 | 10001 |
Turning type | turning while driving with no stop | |||||||
Control method for turning | control button | |||||||
Turning structure | mechanical | |||||||
Wheel material | ZG55+hydropur ture | |||||||
Running speed(m/min) | 0-15 | 0-12 | ||||||
Brake principle | electric magnetic brake | |||||||
Operation method | with wire or no wire | |||||||
Battery model | D-250x24 | D-33x24 | D-400x24 | D-440x24 | D-250x36 | D-330x36 | D-440x36 | D-600x36 |
Battery maintenance | free of maintenance | |||||||
Charger's installation | installed on cart | split-type |
We can see Remarkable’s experience and capability at work in these cases.
Project case : A top crane manufacturer provides a large number of cranes and parts worldwide every month, weighing thousands of tons. Each part of the crane is made of heavy steel materials, especially large box girder parts welded and formed, weighing 20 tons to 100 tons and a length of more than ten meters.
Challenge: these parts need to be moved and transported inside and outside the workshop.
For safety reasons, it is necessary to move freely and operate conveniently in a limited space.
Speed up the mold transportation in the factory and improve the productivity of the factory.
Optimize the space use of mold storage area.
From inside to outside of the workshop, it is necessary to have heavy load climbing ability and adapt to all kinds of road driving.
Solution: the solution proposed by rimec is to design and manufacture a mold transfer vehicle - heavy trackless transfer vehicle, or more specifically, a self-propelled omni-directional heavy platform vehicle, to manage the mold movement in the factory. In this way, the customer can place the largest mold part on the flat transfer truck and move it to a new position.
The operation is much faster than before, and the operator uses the remote control to keep at a safe distance.
The trolley is omnidirectional and can move in a very narrow space, rotate at 90° and rotate on its own axis.
Simple commands and maximum operational flexibility lead to improved plant layout.
High power motor and press fit solid tire, to adapt to different ground slope, can easily go in and out of the place with slope and step.
Motor of each wheel: braking system to ensure the best traction and perfect control.